Global Leader, Localized Challenge:

As a multinational powerhouse in the fast-moving consumer goods (FMCG) sector, The enterprise demands packaging solutions that match its scale and quality standards. However, its existing line for personal care products faced critical limitations:

Bottlenecked Speed: Maxing out at 60 bags per minute, constraining production capacity.

High Labor Dependency: Manual processes contributed to a significant 40% of operational costs.

Hygiene Hurdles: Inability to perform effective Clean-in-Place (CIP) procedures.

Inconsistent Filling: Accuracy deviations exceeding ±2%, impacting product consistency and cost control.

Acepack's Tailored SP-360D Servo Solution:

Addressing these challenges head-on, Acepack implemented its advanced SP-360D Servo Pouch Packaging Machine, featuring key innovations:

Dramatic Speed Boost: Achieves >80 bags per minute, representing a 35% increase over the previous system, shattering the production bottleneck.

Unmatched Flexibility: Modular design seamlessly handles 5 distinct bag specifications currently used by Unilever, ensuring future adaptability.

Cutting-Edge Technology Integration:

Precision Filling: Utilizes a German E+H mass flow meter for unparalleled filling accuracy.

Efficient & Traceable: Features an independent conveyor pouch feeding system with integrated online laser coding.

Quality Assurance & Compliance: Includes online code verification for true one-bag-one-code traceability.

Operational Support: Dedicated software generates essential SOPs (Standard Operating Procedures) and inspection checklists.

Validated Results & A laundry detergent manufacturer Endorsement:

The impact of the Acepack SP-360D solution has been measurable and transformative:

Precision Revolution: Filling accuracy significantly improved from ±2% to an exceptional ±0.5%.

Peak Efficiency: Overall Equipment Effectiveness (OEE) surged from below 90% to consistently exceeding 95%.

Enhanced Quality: Defect rates were halved, dropping from 1% to just 0.5%.

"Through Acepack's innovative solution, we've achieved significant, quantifiable improvements," stated a Unilever representative. "The boost in speed, precision, and operational efficiency directly addresses our core challenges, while the traceability features meet our stringent quality and compliance standards."

Beyond Personal Care: A Versatile Packaging Platform:

The proven technology and design principles of the Acepack SP-360D extend far beyond Unilever's personal care applications. This robust platform is ideally suited for a wide range of demanding products requiring high-speed, precise, and hygienic pouch packaging, including:

Liquid Cold Brew Coffee

Sauces & Condiments

Fruit & Vegetable Juices/Smoothies

Premium Food Products

Nuts & Snacks

Granular & Powdered Goods (e.g., detergents, spices, nutritional powders)

Conclusion:

The laundry detergent manufacturer-Acepack collaboration exemplifies how targeted engineering and advanced servo technology can overcome critical production hurdles. By implementing the SP-360D Servo Pouch Packaging Machine, The laundry detergent manufacturer achieved substantial gains in speed, precision, cost efficiency, and product quality control, setting a new benchmark for flexible, high-performance packaging in the FMCG industry. This solution stands ready to empower diverse sectors requiring next-generation pouch packaging capabilities.

Ready to transform your packaging line? Contact Acepack today to explore tailored automation solutions.